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What are Laser Cutting Machines? Laser cutting machines allow metal fabricators to create high-quality parts that require very little, if any, finishing work. As the high-powered laser is cutting, excess material is either melts, burns or vaporizes away. A high pressure jet of gas also blows away any debris, resulting in a highly finished surface cut. Two types of laser cutting machines in use today are CO2 and Nd:YAG. CO2 laser cutting machines were one of the first gas lasers and are the most common variety of laser cutting machine. They offer an excellent power input output ratio, as efficient as 20 percent. Nd:YAG lasers are solid state and use a crystal as a lasing medium. They cut steel and other alloys in the metal working industry. Laser Cutting vs. Mechanical Cutting Laser cutting machines are distinct from traditional mechanical cutters. Since the laser never makes physical contact with the metal, there is little to no wear on the equipment, and there is less opportunity for the material to become contaminated. Laser cutting machines also cut metal with higher precision than that of mechanical means. In mechanical cutting, there is usually a wide heat affected zone that can cause material warping from time to time. Thanks to laser cutting machines, the heat affected zone is kept small, thus reducing the possibility of warped material. Although laser cutting offers numerous advantages, it also consumes a very high level of energy, making it more difficult for a conventional machine shop to incorporate into its metal fabrication system. Benefits of Laser Cutting Machines Laser cutting machines offer a substantial number of benefits for consideration when selecting a cutting device. Besides its advantages over conventional mechanicaplasma cuttingl cutting, laser cutting is a quiet process. Safety is also important and, as a result, most laser machines are fully enclosed to prevent accidents. Lasers are equipped with computer touch screens, so workers can plot out design alterations for prototypes and large part runs. The lasers progress quickly because of high feed rates and equipment speed. Workers can also cut multiple jobs in one run by storing inventory on site. Laser Cutting Machine Considerations While exceptional for cutting steel and other hard metals, laser cutting machines typically do not function well on highly reflective metals, like copper and aluminum. Since these metals easily reflect the lasers light and also absorb its heat, highly-powered beams are required to cut them. When piercing, laser cutting machines create slightly tapered holes. due to the hole entry being slightly larger in diameter than the exit. Since laser cutting melts the material in the beam’s path, metal can harden in the puncture, especially in heat treated material. While this may be beneficial for some applications, this issue can be detrimental to those requiring further work, like threading. Content Credit: thomasnet.com
Sheet Metal Stamping Parts: Sheet metal stamping, a guide for beginners- A short and easy guide for beginners through the world of sheet metal stamping. Sheet metal stamping is used to transform flat metal sheets in specific shapes. Stamping of sheet metal is a process based on permanent deformation by cold forming to produce a variety of complex three-dimensional shapes. Tensile forces with high ratio of surface area carry out the process to thickness. The stamping of sheet metals is very common: this is the reason why many objects in your house are the result of a metal stamping process. An example? The metal parts of your automatic coffee machine, your pots and many components of your car. Let's see both the process and the functioning of the sheet metal stamping. Sheet metal stamping: the processes In sheet metal stamping processes are included a wide variety of associated operations: Metal blanking: sheet blanking on iron, aluminum, copper, brass and special alloys is carried out with punching and matrixes. Sheet metal deep-drawing: which can turn flat metal sheet transforming it into metal components such as cylinders, hemispherical caps, or finished products such as pots and pans or other kinds of containers. Sheet metal bending: used to obtain semi-finished products through the pressure exerted by the mold during the metal working. Sheet metal punching: achieved by using automatic CNC machines and standard or special punches and tools, is performed on iron, stainless steel, aluminum, copper, brass and special alloys. Metal threading: used to fix together two or more metal parts. Sheet metal laser cutting: performed using numerical control machines, capable of achieving the precision cutting standards foreseen during the design & engineering phase. As you can see, there’re many processes linked to sheet metal stamping; these are the main processes involved to manufacture metal parts in all industries fields: automotive, household appliances, medical, logistic and plant system sectors and infinite others. Sheet metal stamping: the functioning There’re two types of sheet metal stamping presses: hydraulic and mechanic; both use “dies” to manufacture stamped parts. The entire “die” consists in a male and female part, which work in opposition: the upperpart of the die is set on the first half of the press the second half is fixed on the lower half of the press. When the mechanical or hydraulic press is activated, the flat sheet metal, which stands between the die, reaches the desired shape. The result is always a solution which lets to produce large quantities of metal parts with affordable costs and an excellent level of precision.
Sheet Metal Enclosures: We are a leading Sheet Metal Enclosures Manufacturer and Sheet Metal Components Exporter in India. As the primary Manufacture, we offer high quality Sheet Metal Enclosures at competitive rates. Our metal enclosures are impervious to fire and water. Specialists in: Sheet Metal Enclosures Manufacturers, Sheet Metal Components Exporters, Sheet Metal Fabricators Manufacturers India, Custom Sheet Metal Fabrication Manufacturers, CNC Punched Components And Cabinets Manufacturers, CNC Sheet Metal Cutting And Fabrication, CNC Fabricators Gurgaon Delhi India, Cabinet Manufacturers, Aluminum Fabricators Manufacturers, Retail Stores Fixtures & Display Racks Manufacturers.
5 Reasons to Choose CNC Lathes Over Conventional Lathes- The manufacturing industry and machining world have seen a huge range of technological advancements over the last couple of centuries, beginning with the Industrial Revolution of the 1820s. Manual labor has been revolutionized by machine work, and society has been forever altered by the introduction of the assembly line in 1913. Fast forward to 2018, over a century later, and we have computer-aided, or computer numerical control (CNC) machines that are taking over the production process entirely. One such machine is the CNC lathe, which quickly replaced traditional multi-spindle lathes to become one of the most versatile, popular tools in use today. Content Credit: https://news.thomasnet.com/featured/5-reasons-to-choose-cnc-lathes-over-conventional-lathes
Family-owned company uses innovation to create automated handling of sheet metal parts: The German company Trumpf is one out of the 64 companies that has been selected for the European project ROBOTT-NET. Trumpf offers production solutions in the machine tool, laser and electronics sectors. The company has existed since 1923 and was founded as a series of mechanical workshops. Since then Trumpf has developed into a global high-tech company. Innovative strength and diversification plays an important role to the German company, which is also the case for Trumpfs voucher project, that investigates in sorting and stacking sheet metal parts. - Sheet metal parts have a high variety and are usually cut out from a large sheet, containing different orders and parts. Those different parts need to be sorted and stacked in separate groups depending on their following processes, says product manager at Trumpf Dennis Specht. In the voucher project Trumpfs aim is to determine, whether an automated handling is possible for a large variety of sheet metal parts. - The goal with the project is to examine the limits of current computer vision and grasping technologies for handling sheet metal parts, says Dennis Specht. During the project Trumpf has had contribution from Fraunhofer IPA and Danish Technological Institute. - With the ROBOTT-NET voucher we have achieved to build a system that can actually detect and grasp objects in a bin with multiple different parts, says project manager at DTI Denmark, Carsten Panch Isaksen. Based on this knowledge Trumpf will create a roadmap to develop and install a prototype robot cell for automated sheet metal handling. If the prototype proves to be reliable, fully automated machines will become a lot more attractive because of the possibility of automatic loading from bulk. Watch Video at: https://youtu.be/KDe8888ATow Source: ROBOTT-NET
Custom Sheet Metal Parts We manufacture custom sheet metal and CNC machined electronic enclosures, mounting hardware, and other miscellaneous components. Based on your design and specification, we develop the parts as per your requirement. Products are built from your choice of aluminum, copper, steel, stainless, or galvanized, and are fully finished, including fasteners, hardware, welding, powder coating, and silkscreen. Daksh Tools innovative business model allows you to buy custom electronic enclosures with a whole new level of speed and convenience. Daksh Tools innovative business model allows you to buy custom electronic enclosures with a whole new level of speed and convenience. We produce a large number of products using sheet metal fabrication. Folded parts offer the perfect mounting system for electronics and displays - as well as structural strength for large enclosures. We supply aluminium or steel; raw or powder coated.
TOP 4 IOT TRENDS THAT DRIVE SMART MANUFACTURING- Internet of Things (IoT) is set to transform the way the manufacturing industry operates and functions. Smart manufacturing or advanced manufacturing technology is driving the companies to transform the competitive market landscape. Thus, making it inevitable for the companies to adopt smart manufacturing and seize the benefits it has to offer. Smart manufacturing coupled with IoT enabled devices is an aIR_Brochuremalgamation of information, human interface, and technology that helps evolve and develop every aspect of the business. IoT is an interconnected network of devices driven by connectivity and software that has brought the fourth industrial revolution – Industry 4.0. Trend 1: Industrial Internet of Things (IIoT) IIoT is the process of using IoT enabled devices and integrating it within the manufacturing processes on the factory floors leading to an increase in production efficiency, product quality, and speed. Purely built on connectivity, IIoT enables people and facilitates business processes to collect vast amounts of data and leverage advanced analytics to gain insights. Trend 2: Cloud-Computing Technology With the help of cloud computing coupled with IIoT, companies can reap the benefit of sharing important and critical information in real-time. The data shared from beacons and sensors help organizations to anticipate needs and predict trends, obtain required inventory details, and minimize turnaround time for machines as well as the suppliers and manufacturers. Trend 3: Artificial Intelligence Thanks to big data, vast amounts of information is available to the organizations, which can be leveraged to gain consumer insights, predict trends, and foresee market developments. With the help of machine learning, artificial intelligence helps organizations understand patterns, anticipate information, and track incongruities, which helps them to refine processes, enhance productivity, and adopt smart manufacturing techniques. Trend 4: Smart Sensors and Beacons The organizations can benefit with the help of IoT enabled sensors that will help them to record, generate, and understand information right from packaging to the core machine elements. Besides these, the IoT enabled sensors help the manufacturing industry to measure and track everything, right from volume to temperature; thereby, creating seamless information flow to facilitate automation and drive smart manufacturing. Source: www.infinitiresearch.com
Emerging Digital Manufacturing Trends That Will Shake Up Industry in 2019: The Rise of Everything-as-a-Service (XaaS) Digital technologies have revolutionized the way both customers and businesses are using certain types of products. While the traditional paradigm was built upon the purchase and ownership of physical objects, digital technology has shifted the focus from product to on-demand service. The most well-known example of this is the Software-as-a-Service (SaaS) trend. This kind of software is centrally hosted by a company and used by customers on a subscription basis. Most of the time, these programs can be accessed easily via web browsers. SaaS is already ubiquitous in the business world, and includes familiar programs such as Microsoft Office 365, Google’s suite of productivity apps, and Salesforce. The “as-a-service” features a simplified mode of production and delivery that is easier for companies to manage, and can improve customer relations in a variety of ways, allowing for enhanced customization options and better pricing. And by utilizing an ongoing subscription framework, companies can foster long-lasting customer relationships, whereas the traditional standard creates a one-and-done purchasing relationship. The “as-a-service” model is now being applied to other areas outside of the cyber realm, such as products and even manufacturing itself. With Products-as-a-Service (PaaS), customers pay to use or lease a product but do not actually own it. Instead, the company leasing the product is the owner, and is also responsible for the product’s maintenance. For example, Spotify, the popular music streaming platform, sells the product of music but provides it in an on-demand, service-type capacity. Users pay a monthly fee, and have access to a massive library of songs. Even though the consumer doesn’t own the music in a physical form, like a CD, or a digital format, like an MP3, the system still manages to create value in other ways. In addition to having a catalog of millions of songs, Spotify utilizes user data to create a suite of personalized features for each user, including curated playlists based on individual music preferences. These playlists can turn users onto artists and songs they may have never discovered otherwise. Spotify also shares the data with their customers, showing each user a summary of their music listening habits. To make it more appealing and engaging, the information is arranged in a variety of ways, and is accompanied by clean, colorful graphics with descriptive, uplifting words that celebrate the user’s specific tastes. Using the data in this way creates an experience of value for the user, which is becoming an increasingly important aspect of purchasing. It also instills a sense of connection between consumer and company. Although manufacturing and B2B companies don’t operate in this exact way, the example illustrates how the idea of products and ownership is slowly evolving as a result of digital technologies. The Emergence of Manufacturing as a Service (MaaS) This shift from physical ownership to lightweight leasing is made possible through the digitalization of the business world. As technologies such as sensors, data analytics, the IoT, and cloud computing become more commonplace in the industrial world, OEMs and B2B companies may start to adopt their own versions of “as-a-service” business models, including but not limited to PaaS. In particular, Manufacturing-as-a-Service (MaaS) has gained some traction among smaller startups. With this type of system, a network of manufacturers integrates with one another to purchase and share equipment, as opposed to each manufacturer owning and using their own machines. The equipment is connected to the internet, giving all parties real-time insight into the equipment’s status and use. By distributing the costs for equipment, software, maintenance, and repairs evenly among a group of companies, the system helps each business significantly reduce expenses, thereby improving the bottom line. It also improves ROI by making it easier for these companies to expand their capacities and scale quickly in a way that would be expensive and difficult to achieve if they were footing the bill solo. In addition to changing the way manufacturers purchase and use their equipment, MaaS also encourages collaboration and new partnerships by democratizing the manufacturing process, creating a B2B sharing economy. The Future of Digitized Manufacturing Digitalization is changing the face of the manufacturing sector, transforming not only the way companies communicate and make use of equipment, but also the very foundation of the industry as a whole. Content Credit: thomasnet.com Daksh Tools, supplies precision sheet metal products such as Enclosures or Chassis, Automotive Components, Stamping Parts, Sheet Metal Clamps, Sheet Metal Parts for Electrical & Electronic Devices, Stainless Steel Parts, TIG & MIG Welded parts, Fabrication metal welding, Medical equipment enclosures, Aluminum sheet metal parts, Custom fabricated parts, LED lighting sheet metal parts, Solar sheet metal parts, Telecommunication sheet metal parts, Live Stock Handling metal fabricated parts, Sheet metal brackets, Sheet metal mounts, Metal stamping for construction, Medical stampings, Solar module clamps, Solar Module Mounting Structures, Solar Module Mounting parts, Solar racking parts, Solar panel mounting structure parts & assemblies.
How Metal 3D Printing is ‘Dramatically’ Changing the Industry: In the last few years, metal 3D printing has become increasingly popular. And rightfully so: each material offers a unique combination of practical and aesthetic properties to suit a variety of products, be it prototypes, miniatures, jewelry, functional parts or even kitchenware. One reason metal 3D printing has become such a hot topic is that parts can be serially 3D printed for mass production. In fact, some parts created with metal 3D printing are already just as good, if not better, than those manufactured by traditional methods. In traditional manufacturing, making metal and plastic objects can be a wasteful process. Plenty of chunky parts are produced and surplus material used. When aircraft makers manufacture metal parts, up to 90% of the material is cut away. 3D printing metal parts uses less energy and reduces waste to a minimum. And finished 3D printed products can be up to 60% lighter than their machined counterparts. The aviation industry alone saves billions of dollars through this weight reduction, mainly due to fuel. Although you can’t technically print with pure metal on your desktop machine, there are a number of metal-filled plastic filaments that provide a metallic aesthetic to your prints. THE LATEST IN METAL 3D PRINTING TECHNOLOGY Before we get into the basics of metal 3D printing, let’s take a glance at the latest innovations in this expansive field. Over the past couple of years, a number on new players have emerged, transforming the landscape of the traditional metal 3D printer. Although metal 3D printing is not quite at the consumer level, the technology has taken many strides. What once was confined to industrial-sized and expensive machines is now becoming accessible to small-to-medium businesses. Content Credit: all3dp.com Daksh Tools is a leading manufacturer & supplier of precision sheet metal components, assemblies and sheet metal fabrications in India, offering the full range of subcontract engineering services. Daksh Tools is a specialist company providing services in all aspects of precision sheet metal profiling, metal forming, precision sheet metal fabrication, and assembly work. We specialize in developing tools and manufacturing custom fabrications as per customer’s specifications in metals such as Mild Steel, Galvanized Steel, Stainless Steel, and Aluminum & Copper.
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