Quality Assurance
  • We are an ISO 9001 Certified Company.
  • We are registered with DGQA ( Vehicles ) .
  • Process control is a pertinent aspect of our quality control system. The process plan ensures that all customer requirements and manufacturing steps are clearly identified on the route sheet providing full traceability of the process. In-process inspections constantly monitor product quality and ensure that our work meets or exceeds requirements.
  • The company caters to customer needs with authentic quality policy which states- “will manufacture and supply products to customer satisfaction fulfilling agreed requirements with regard to quality, delivery and price”.
  • All the components are fabricated under the supervision of mechanical engineers who are well-experienced in manufacturing procedures of press tools and components.

Inspection & Quality control of raw materials during production of components on shop floor & with finished production:

Purchase
Purchasing process: Director -III evaluates & selects the suppliers based on their ability to meet the company’s requirements. Suppliers are selected, evaluated and approved on the basis of their market reputation or past experience or approval of their sample. Approved suppliers are re-evaluated in April every year, based on quality & delivery performance of their supplied product during the preceding year. Re-evaluation results are informed to the supplier, with suggestions for improvement, if required. Approved suppliers’ list is updated based on their re-evaluation results, if required. Whenever required, suppliers are provided all possible guidance/ assistance for their development.
Purchasing information: The Company ensures that the purchased product conforms to the specified requirements. Director-III places an open order (master order) upon the approved suppliers defining material specifications and other terms & conditions. Based on this, Director-III gives purchase schedule on telephone as per the requirement. He ensures adequacy of purchase requirements before release. Record of purchase order/schedule is maintained. In urgency, material may be purchased from an unapproved supplier, if not available with any of the approved supplier.
Verification of purchased product
The  company inspects/tests the purchased items at its premises to ensure their conformance to the specified requirements as defined in Quality Plan. Its record is maintained. Where we or our customer wants such verification at the supplier’s premises, we specify intended verification and its method in the purchase order or at the time of informing purchase schedule. Nonconforming items are reviewed and disposed off.

Production
(Control of production)
  1. Production Planning
    2. Based on the customer orders in hand or their forecast, Director-II plans the production, in consultation with Director-III, on first day of every week.
  2. Control of manufacturing process
    1. anufacture of components/dies/jigs/fixtures in completed in various operations, as shown in the enclosed flow chart. Process parameters are monitored and recorded in Daily Production/On-line check report.
    2. Criteria of Workmanship is defined in the relevant work instructions for each operation.
    3. Director-III informs the daily production schedule & other requirements to Foreman.
    4. It is ensured that only suitable dies /tools are used.
    5. Only calibrated devices are used for measuring & monitoring of process parameters.
    6. Only conforming items are released for further operations and delivery.
  3. Identification and traceability
    The item is identified and traced by the customer order no., components name & items name;
Control of monitoring and measuring devices
The management has identified and provided monitoring and measuring devices, required to ensure conformity of items and processes to the specified requirements. These devices are calibrated or verified at specified intervals, or prior to use, against the measurement standards traceable to the national/international measurement standards. Its record is maintained. Calibration status of the devices is identified and displayed on the devices. Devices are safeguarded from unauthorized adjustments and protected from damage/deterioration. We assess and record validity of previous measuring results when the equipment is found not conforming to the requirements. Appropriate action is taken on the equipment and the product affected, if any. Director-III is responsible for this function.
Inspection
Final product is checked as per sampling plan as defined in the Quality Manual.
Further all the items are checked as final inspection report based on the peculiar nature of ech item & as per customer requirements.
Identification and traceability
The item is identified and traced by the customer order no., components name & items name; Inspection and test status of the product is identified as under:
Pending for inspection : ‘PENDING QC’ board
Conforming items : Ok ITEM
Non-conforming items : NOT OK ITEM’ board